Digital Profile Mapping & Dimensional Control
Digital Profile Mapping is the process of capturing the exact 3D geometry (shape, dimensions, and alignment) of physical components — like a steam turbine, generator, piping, or entire power plant infrastructure.
Laser Scanners / Laser Trackers: Capture surface shapes and distances with micron-level accuracy.
Digital Profile used in Steam Turbines / Power Plants
- Turbine Casing & Rotor Profiling – Detects wear, bowing, rubbing, misalignment.
- Shaft Alignment – Ensures perfect centerline matching between HP, IP, and LP turbine sections and generator.
- Retrofit/Upgrade Projects – Useful when original blueprints are missing or outdated.
- Digital Twin Creation – A real-time virtual replica for predictive maintenance and operational simulation.
Activities Covered during Turbine Overhauling:
We offer a comprehensive range of Digital Profile Mapping & Dimensional Control, including:
Turbine Alignment & Setting
Rotor Setup & alignment By Providing Shim Adding & Removing
Tg Deck Monitoring
Deck Periodical Monitoring & Deck Behavior Analysis Support
Catenary Measurement Readings
Pot Level, Pedestal Elevation Checks & Periodical Monitoring
Coupling Face Runout & Corrections
Convex Or Concave Behavior, Digital Face Matching & guided Scrapping With Continuous Laser Reading Of Coupling
Rotors Axial Runout
Adjustment Support, Setting & Fitments
Coupling Face Matching
After Couple, Certain Sequence Of Bolt Tightening Can Be Defined
Casing Parting Plane Matching
Helps In Control Guided Scrapping
Diaphragm Centering
Checks Elevation & Left-right Shim Values
Rotor & Casing Blades Inspection
Ovality Mapping
Casings, Fins & diffuser