Industries We Serve
Heavy Engineering Industry
Our 3D Scanning and Dimensional Inspection services provide high-precision, non-contact measurement solutions for complex and large-scale components in the heavy engineering industry. These services are critical for quality control, reverse engineering, manufacturing validation, and installation accuracy across sectors such as power generation, mining, oil & gas, infrastructure, shipbuilding, and steel fabrication.
With cutting-edge laser scanning, portable CMMs, and metrology software, we offer both 2D and 3D dimensional verification that aligns with international standards and engineering tolerances.
Key Service Offerings
Comprehensive Solutions for Precision Measurement & Quality Assurance.
3D Scanning & Surface Mapping
Capture high-density point cloud data of parts, assemblies, and structures. Create detailed 3D surface models for analysis, inspection, or reverse engineering. Applicable to castings, forgings, pressure vessels, turbines, cranes, and more
2D Dimensional Inspection
Accurate 2D verification of linear dimensions, hole patterns, thicknesses, and flatness. Ideal for flat components, sheet metal, machined parts, and base frames. Comparison with 2D technical drawings or geometric tolerances (GD&T)
3D Dimensional Inspection
Full volumetric comparison between scanned part and CAD model. Evaluate form, fit, and positional accuracy (GD&T analysis). Identify deviations such as warping, bending, shrinkage, or misalignment
Reverse Engineering
Generate CAD models from physical parts where no drawings exist. Useful for legacy equipment, worn components, and spare part reproduction
Assembly Validation & Alignment Support
Laser tracker-based alignment for turbines, gearboxes, large machinery. Real-time feedback during installation or commissioning to ensure precision fit
Deformation & Wear Monitoring
Periodic scanning to track wear, fatigue, or deformation. Ideal for rotating machinery, pressure parts, structural members, and heat-exposed zones
Tools & Technologies Used
- 3D Scanners – FARO Focus / Quantum, Leica RTC360, Creaform HandySCAN.
- Laser Trackers – Leica AT960, FARO Vantage.
- CMM Software – PolyWorks Inspector, Geomagic Control X, Verisurf, Metrolog X4.
- CAD Platforms – SolidWorks, CATIA, Siemens NX, Autodesk Inventor.
Hydro Power Plant
In hydroelectric power plants, precision is critical for the performance, safety, and longevity of major components like turbines, runners, guide vanes, draft tubes, and civil structures. Our 3D Scanning and 2D/3D Dimensional Inspection services provide accurate, real-time data to ensure that components are manufactured, installed, and maintained within strict tolerances.
Using laser scanners, portable CMMs, and advanced inspection software, we help plant operators and OEMs with quality assurance, reverse engineering, alignment, refurbishment planning, and as-built documentation — even in remote or harsh environments.
Key Service Offerings
Comprehensive Solutions for Precision Measurement & Quality Assurance.
2D & 3D Dimensional Inspection
2D Measurement: Accurate verification of flatness, hole patterns, diameters, and key dimensions
3D Measurement: Volumetric inspection of large and complex geometries (e.g., turbine runners, gates) Conformance checking with GD&T tolerances and design drawings
3D Laser Scanning & Surface Profiling
Non-contact scanning of Francis, Kaplan, Pelton runners, draft tubes, spiral casings, stay rings, and penstocks. Capture complex freeform surfaces and wear zones with sub-millimeter accuracy
Generate full 3D point clouds and mesh models for analysis or archiving
Reverse Engineering
Reconstruct accurate 3D models of legacy or worn-out components for manufacturing or refurbishment. Useful when original drawings are missing or modified over time
On-Site Alignment & Installation Support
Use laser trackers and digital alignment tools during the erection or overhaul of turbines, shafts, and bearings. Verify centerlines, verticality, and concentricity of assemblies.
Deformation & Erosion Monitoring
Monitor wear patterns and surface deformation over time in turbine blades, draft tubes, or water conveyance systems. Assist in predictive maintenance and performance optimization
Civil Structure Scanning
3D mapping of intake structures, spillways, and tunnels for structural assessment or rehabilitation planning. Useful for as-built documentation of old hydro plants
Steel Plants
Steel plants demand extreme accuracy and reliability in the setup, inspection, and maintenance of massive and high-temperature machinery. Our 3D Scanning and Laser Tracker services provide fast, contactless, and highly accurate measurement solutions — essential for equipment alignment, dimensional verification, and structural assessments across steel production units.
From blast furnaces and rolling mills to conveyors and heavy assemblies, we deliver metrology-grade data that reduces downtime, improves efficiency, and supports predictive maintenance.
Key Service Offerings
Comprehensive Solutions for Precision Measurement & Quality Assurance.
Dimensional Inspection & Flatness Checks
- Inspection of large base plates, roller beds, structural beams, and assemblies.
- Flatness, parallelism, straightness, and squareness verification with sub-millimeter accuracy.
- Comparison with CAD models or fabrication drawings.
Laser Tracker-Based Alignment
- Precision alignment of:
- Rolling mill housings.
- Continuous casting machines (CCM).
- Crane rails and transfer car lines.
- Gearboxes, motors, and rotating assemblies.
- Real-time adjustment support during maintenance or new installations.
3D Scanning & Modeling
- Capture high-resolution point clouds of structures, piping, ducts, platforms.
- Generate as-built 3D models for design validation, retrofits, or expansion planning.
- Ideal for constrained and congested steel plant environments.
Reverse Engineering
- Accurate 3D capture of worn or legacy components (e.g., rollers, guide mechanisms).
- CAD model creation for remanufacturing or documentation.
Deformation & Wear Monitoring
- Periodic monitoring of deformation in key structural or thermal components.
- Analysis of warping, distortion, or fatigue due to high loads and temperature cycling.
Civil Structure Scanning
3D mapping of intake structures, spillways, and tunnels for structural assessment or rehabilitation planning. Useful for as-built documentation of old hydro plants
3D Scanning & Digital Laser Mapping Services for Thermal Power Plants
Our 3D Scanning and Digital Laser Mapping services provide high-precision spatial data of physical assets in thermal power plants. These services support as-built documentation, retrofitting, alignment verification, maintenance planning, and digital twin creation. By using advanced laser scanners and metrology-grade equipment, we deliver accurate 3D models and actionable insights for critical systems such as turbines, boilers, piping, structural steel, and plant infrastructure.
Common Injection Molding Defects, Causes, and Solutions
| Defect | Cause | Solution |
|---|---|---|
| Steam Turbines | Profile mapping of rotors, casings, diaphragm |
Detect wear, misalignment |
| Boilers |
Layout capture for inspection planning or retrofits |
Tube bowing, insulation planning |
| Piping & Ducting |
Clash detection, layout updates |
New routing or modification of lines |
| Structural Steel & Buildings |
As-built documentation |
Compare to drawings, earthquake assessments |
| Generator & Shafting |
Alignment checks, shaft centerline mapping |
During overhaul or new installation |
| Turbine Hall Layout |
Planning for dismantling/assembly routes |
3D lifting path simulation |