Step 2 QMS
Statistical Process Control (SPC) Software
Step2QMS SPC Software is a powerful real-time data management and statistical analysis solution designed to streamline quality control processes across one or multiple locations. It enables comprehensive analysis of all parts measured by your quality department, regardless of the measurement source. The software seamlessly integrates with a wide range of devices, including CMMs, portable arms, VMMs, profile projectors, height gauges (2D & 1D), vernier calipers, and other precision instruments used for quality assurance in manufacturing.
SPC Software Highlights
- Live Dashboard
- Color-Coded Detailed Reports
- 3D Templates from CAD
- Direct Input From Measurement Devices
- OCR Ballooning
- Flyers on Actual Part Image
Live Dashboard
A powerful & live dashboard to summarize reports on the most critical
and quality compromising areas of the product. Highly useful to
manage and identify the critical error zones with Cp, Cpk &
Conformity charts, resulting in effective decision making.
Color-Coded Detailed Reports
Step2QMS offers a detailed carpet chart of all the parameters. with the option to filter the critical dimensions for quick and easy reporting. Reports are color-coded and also have options to export to MS Excel for documentation and presentation purposes.
3D Templates from CAD
Creating Templates from the 3D CAD file is the easiest way. Automatically map characteristics on part images for showing flyer positions on exact locations in the reports. Manual marking of point locations is also possible.
Direct Input From Measurement Devices
Automatically save value & prepare for another input with the click on digital Caliper etc. You can also produce reports in MS Excel and graphical PDF formats for each sample set, along with SPC reports.
OCR Ballooning
OCR Ballooning is an option to create a control plan. Add a balloon to automatically identify dimensions, along with GD&T specifications with its nominal, tolerances, zone type, etc. It is the fastest and most reliable way to generate FAI.
Flyers on Actual Part Image
Flyers connected to the actual point locations on the part image make it easier to understand and evaluate. Various reporting formats including Run chart, X-Bar, R-Bar, Histogram, and Nominal distribution curve along with Cp/Cpk & other information.
Manual Inspection Check Sheet and Challenges
Manual Data Entry
Susceptible to human error, leading to expensive recalls, rework, scrap, and recurring quality issues.
Paper-Based Documentation
High storage and environmental costs, along with slow and inefficient reporting and traceability.
Repetative Efforts
Time wasted on repetitive tasks like re-entering inspection data and verifying audit trails
Delayed Data Availability
Lack of real-time data leads to continued production of non-compliant parts before issues are identified
Step2QMS (SPC Software) Working Principle
Step2QMS is a Statistical Process Control (SPC) software designed to enhance product quality, minimize process variation, and streamline manufacturing operations. It gathers measurement data from various sources such as CMMs, VMMs, vernier calipers, and other devices. This real-time quality data is then analyzed and transformed into actionable quality insights. The software is available in three different versions to meet diverse customer needs.
Measurement Methodology
Interactive Graphic Setup Interface
- Create and manage measurement setups using a visual, user-friendly interface
- Simplifies configuration and enhances clarity
Step-by-Step Guided Measurement
- Provides graphic-based instructions for each measurement step
- Helps users follow the correct sequence and reduces errors
Data Analysis and Reporting
- Analyze trends, variations, and outliers from collected data
- Generate detailed inspection reports with charts and capability analysis
Seamless Wireless Gage Connectivity
- Connects to wireless gages via Bluetooth
- Ensures smooth real-time communication between devices and software
Statistical Process Control (SPC) Tools
- Calculates Cp (Process Capability) and Cpk (Process Capability Index) instantly
- Allows quick evaluation of process performance and stability
Data Storage & Transfer
- Transfers data securely to PC or server for storage
- Enables centralized data management and historical tracking for audits